Broilmaster
Broilmaster Insulated Sleeve For 42-Inch Gas Grills - BSASL42
Broilmaster Insulated Sleeve For 42-Inch Gas Grills - BSASL42
Couldn't load pickup availability
Order before noon Pacific Time for same-day shipping.*
Estimated delivery within the contiguous US: 2–3 business days after shipping.
*Monday–Friday, excluding holidays.
Shipping details
Orders placed before 12:00 p.m. Pacific Time Monday–Friday ship the same day, excluding holidays. Orders placed after the cutoff, on weekends, or on holidays ship the next business day.
Delivery within the contiguous US typically takes 2–3 business days after shipping. Saturdays, Sundays, and holidays do not count toward this estimate.
Orders with a subtotal over $199.99 before tax qualify for free base shipping to US destinations. Orders with a subtotal of $199.99 or less before tax have a $29.99 base shipping charge per order.
Additional shipping charges may apply to Alaska, Hawaii, and US territories. We will notify you of any additional charge on a case-by-case basis before shipping. See our shipping policy for details and delivery estimates for these destinations.
Ask an Expert
Buy with confidence. Talk to a grill expert today.
- Call 844-MNK-GRILLS (844) 655-4745
- Text (949) 484-9112
- Live chat
Hours
Sales & Support Hours (Pacific)
- Sales
- Mon–Fri 7am–9pm · Sat 8:30am–5pm · Sun 9:30am–6pm
- Support
- Mon–Fri 8am–5pm · Sat 8:30am–5pm · Sun 9:30am–6pm
Description
The Broilmaster 42-Inch Insulated Sleeve (BSASL42) is the 304 stainless steel built-in liner for the Broilmaster Stainless BSG424 gas grill head (G-Series Elite 42). It sits in the island opening, carries the grill on its lip, and keeps the areas around the grill head from overheating.
Broilmaster lists the BSASL42 as the 42" insulated sleeve for the BSG424 grill. The sleeve measures 41-3/4" wide x 12-3/4" high x 22-3/4" deep on Broilmaster's stainless specification sheet; the BSG424 head itself drops into a 39-1/2" W x 11-3/4" H x 21" D opening when it is installed without a sleeve, so the island opening has to be planned for the sleeve before you build. Our matching grill: Broilmaster 42-inch G-Series built-in gas grill (BSG424N).
Plan ahead: the BSG424 manual (BR0188) tells you never to install the grill in a combustible enclosure and to build the island from non-combustible material such as brick or Hardibacker. Broilmaster's sleeve page describes the sleeve for installation into combustible materials; until Broilmaster confirms how the two fit together, plan a non-combustible island and have your installer check it against the manual before building. The other G-Series sleeve sizes are the 26-inch (BSASL26) and 34-inch (BSASL34) sleeves.
Features
- Sized for the BSG424: Broilmaster's manual lists the BSASL42 as the 42" sleeve for this grill head.
- Keeps the surround cooler: Broilmaster says the sleeve prevents the areas surrounding the grill head from overheating.
- 304 stainless steel: the grade Broilmaster specifies for its insulated sleeves.
- Grill rests on the sleeve lip: the grill sits over the lip across the back and sides, and the liner supports it without extra fasteners.
- Lifetime rust-through coverage: built-in sleeves are on Broilmaster's limited lifetime warranty list.
Specifications
| Brand | Broilmaster |
|---|---|
| Series | G-Series stainless (Elite built-in) |
| Model | BSASL42 |
| Type | Insulated built-in grill sleeve (liner) |
| Fits | Broilmaster Stainless BSG424 gas grill head, G-Series Elite 42 built-in |
| Sleeve size (W x H x D) | 41-3/4" x 12-3/4" x 22-3/4" (spec sheet 01031) |
| Grill head opening without sleeve (W x H x D) | 39-1/2" x 11-3/4" x 21" (manual BR0188) |
| Cut-out with sleeve | See the built-in sleeve dimensions on manual BR0188 p.15 |
| Material | 304 stainless steel |
| Grill support | Grill rests over the sleeve lip on the back and sides; no extra fasteners |
| Gas and electrical access | 4" square hole at the rear or bottom of the enclosure (manual BR0188) |
| Installation | Built into an outdoor kitchen island of non-combustible construction |
| Warranty | Limited lifetime against rust-through on built-in sleeves |
What's included
- 42-inch insulated grill sleeve (BSASL42)
Sold separately
Installation planning
- Build the island opening to the built-in sleeve dimensions on page 15 of the BSG424 manual (BR0188), and plan the frame for the combined weight of the sleeve, the grill and the finishing materials.
- Frame the opening level front to back and side to side, set the sleeve in the frame, then lift the grill in so it rests over the sleeve lip across the back and sides. Use proper equipment to support the grill while you set it.
- Any gap between the sleeve and the non-combustible enclosure may be filled with a non-combustible sealant.
- Never place the transformer or run the gas hose between the grill and the inside of the sleeve.
- Cut a 4" square hole at the rear or bottom of the enclosure for the gas and electrical connections.
- When an LP tank is used in the enclosure, vent registers are required: at least 10 sq in each, 2 per side (1 high, 1 low), with the bottom of the vent at least 2-1/4" above the ground.
- Never install the grill under overhead combustible construction, leave 5" behind the hood so it can open, and see the BR0188 manual and the grill's rating plate for clearances to combustible construction.
- Broilmaster's warranty calls for installation by a qualified installer.
Warranty
Broilmaster's stainless grill specification sheet lists built-in sleeves among the components with a limited lifetime warranty against rust-through, alongside the stainless grill housing, cooking grids, carts, side burners, access doors and drawers and vent register kits. Valves, knobs, ignitors, labels, hoses, fittings and all other parts and accessories have a 1-year warranty against rust-through, including those made from stainless steel. Broilmaster requires installation by a qualified installer and proof of purchase (bill of sale, cancelled check or payment record). Damage from misuse, improper installation or storage, or lack of maintenance is excluded, as are travel, diagnostic, freight, removal and reinstallation costs, service-call and labor charges. Claims go through your installing dealer with the model number and proof of purchase. Full terms are on Broilmaster's warranty page and in the grill's owner's manual.
Manuals and documents
- Broilmaster manuals page: gas grill manual BR0188-0-0423 (BSG262/BSG343/BSG424) with the built-in sleeve dimensions, enclosure, clearances and venting
- Broilmaster stainless grill specification sheet, 01031 (PDF): grill head sleeve sizes and warranty summary
- Broilmaster Stainless Insulated Sleeve (BSASL) product page
- Broilmaster warranty page
Legal disclaimers and warnings
Product packaging, owners' manuals, installation instructions, and/or operating instructions may include more information than what is shown on our website. The content on our site is intended to be used for reference purposes only. Please fully read all included manuals and documentation before installing or using this product.